Z Emulsifier

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Z Emulsifier and In-line Mixer

High Shear In-Line Emulsification and Wet Milling

The Quadro Ytron® Z Emulsifier delivers unparalleled consistency and control of high shear mixer applications involving emulsification, wet milling or grinding, deagglomeration and fine solids dispersion.

The Z-Emulsifier accommodates up to three stages of sequential rotor-stator mixer tooling, operating at high differential velocities with up to 15 shear zones working on product as it flows through the in-line mixer. The result is consistent, repeatable quality at capacities exceeding those of conventional high shear mixer, such as in-tank rotor-stator mixers, colloid mills, and shear pumps.

High shear tooling for the Z-Emulsifier comes in a variety of slot sizes which allows a high degree of flexibility in selecting the appropriate tooling for any given mixing application. Through rotor-stator selection and varying the speed of the high shear tooling, the shear rate of the mixer can be controlled and scaled with precision.

High Shear In-Line Mixer Performance and Advantages

  • Multiple row toothed rotor-stator tooling improves high shear performance and eliminates product bypassing
  • Up to 3-stages of successive high shear tooling enables a unique solution for each mixing application
  • Applications are pump fed to control fluid velocity separate from process shear energy
  • An equal application of shear energy avoids over processing, and often achieves target results in a single pass
  • Toothed style rotor-stator tooling offers increased capacity over colloid mills and other in-line mill technology
  • Our application expertise and unique approach to process control allows a greater degree of precision in scaling any process using the Z-Emulsifier
  • Designed to meet 3-A Sanitary Standards for easy cleaning; CIP and SIP options available

Typical Emulsification or Wet Milling Applications

 

COSMETIC/
PERSONAL CARE
 
FOOD &
BEVERAGE
 
PHARMACEUTICAL  CHEMICAL 

Perfumes

Toothpastes

Hair dyes

Creams & lotions

Shampoos

Soap

Yogurt

Salad dressings

Mayonnaise

Cheese sauce

Condiments

Creams

BBQ sauce

Spreads

Antibiotics

Topical creams & gels

Ointments

Injectables

Suppositories

Nutritional drinks

Oral suspensions

Pitch/bitumen emulsions

Fungicides & insecticides

Toners

Pigments

Laquers

Resins

 

In-Line Emulsifier Model Specifications

 


ZC0 Z1 Z3 Z5

POWER

HP

kW

 

3

2.2

 

10

7.5

 

25

18.5

 

60

45

CAPACITY*

Gal/min

L/min

 

3 - 12

11 - 45

 

30

115

 

100

380

 

300

1,150

RPM

6,500

3,600

3,600

1,800

ROTOR &

STATOR SETS

 

1

 

1 to 3

 

1 to 3

 

1 to 3

OPERATION

PRESSURE

psi

bar

 

 

0 - 30

0 - 2

 

 

0 - 120

0 - 8

 

 

0 - 120

0 - 8

 

 

0 - 120

0 - 8

INLET & DISCHARGE

FITTING

in

mm

 

 

1

25

 

 

1.5

38

 

 

2

50

 

 

3

75

*Actual capacities will vary depending upon tooling selection and product characteristics

For further details please visit: www.quadrocomil.com



Our Products & Solutions

Contact

PT. Mitraco Intrada
Ruko CBD Blok A No. 17
Jl. Kapten Subianto Djojokusumo
Serpong - Tanggerang - Indonesia

Phone : +62.21 53155065
Fax : +62.21 53155066
Email : info@mitracointrada.com

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